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What size fuse to use for Alternator?

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Old 06-14-2007, 11:26 AM
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Originally Posted by chen123
I bought a non fused distribution block, if that wire won't be protected once it leaves the block as 2 - 8 gauge wires (from 4gauge input) then why do companies such as PG in my case make an unfused block like this?....
For grounds - you don't need fuses in the ground path. FWIW, I think some SPL setups omit fuses too...

Even though your amps have 60A fuses, you probably won't see 120A worth of draw very often, so a pair of 50A fuses (one for each amp) at the distro block would be a reasonable start. Just buy some spares (fuses that is).

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Old 06-14-2007, 11:56 AM
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Originally Posted by Westec
What you are actually doing is not fusing the "alt" wire. You are protecting the wire in case of an accident. If you got in a frontal collision, you would have an unfused wire directly of the battery that will more than likely start a fire. If you fuse to the campacity of the wire, this is good. You are protecting the wire from shorting not the over drawing. This is why companies like Honda and GM use some sort of fusing, for safety. On GMs there is a "plastic white thing" roughly 6 inches from the "alt" this is a fusible link or one time only fuse. Honda's use a white wire and connect to the fuse distribution center under the hood, it does have a fuse but it is "after" the main input fuse to the distribution center.
Or use add a 150-200 amp in line, you should be fine, if you have a older GM, we will have to adjust things. Hope this helps...
I have a 98 Honda civic hb and yes your description is correct....the positive lead runs from the battery to the fuse box and then off to the alternator. The thing is my Alt only puts out 70-75 amps (which is plenty considering I have power nothing in the car) Yes, I will be using an in line Fuse and will bypass the OEM fuse box.

So far this is what I have learned: (please correct if wrong)

-Never use a fuse rated larger than the wire can handle. Smaller fuses are ok.
-If reducing wire size at a distribution block, add aditional fuses rated for the new wire, if using the same guage wire, the main fuse will be enough to protect all the wire behind it.
-always fuse close to the battery since the wire between the battery lead and the fuse is unprotected.
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